Advanced Intelligent Sortation Conveyor Systems Automated Parcel Bundle Sorter

High Sorting Accuracy Split Tray Sorter Uses Advanced Algorithmic Cameras With A Reading Rate Of Up To 99.99%

The Split Tray Sorter, often referred to as the Bombay Sorter, is a state-of-the-art sorting solution created by Realkey, designed for the effective sorting of small to medium-sized items, particularly flat ones.

This sorter employs an elliptical horizontal ring layout with configurations available in single or double-row trays. Items to be sorted are placed in these trays and transported along a circular track. When they reach their designated positions, the two halves of the trays open like doors, enabling the items to drop vertically into chutes or material boxes, thus completing the sorting operation.

Thanks to its ability to place items on double-row trays simultaneously, the Split Tray Sorter operates at remarkable speeds, capable of processing up to 21,600 trays per hour. It is especially proficient in sorting clothing, express mail, printed materials, and other flat or non-fragile items, including those with irregular shapes.

• Strong Applicability: The Split Tray Sorter employs trays to carry items, making it highly adaptable for sorting lightweight, floating, or irregularly shaped items that may not be suitable for Cross Belt Sorters.
• Low-Speed High-Efficiency Sorting: The unique "one cart, two trays" design allows for sorting efficiencies that are double those of similarly configured Cross Belt Sorters.
• High Sorting Accuracy: Featuring advanced intelligent cameras, the Split Tray Sorter can read codes from any angle, achieving a reading accuracy of up to 99%.
• High Flexibility: The design allows for virtually unlimited sorter length and multiple destination paths.
• Small Footprint: Its compact structure can be configured around factory columns, occupying minimal space overall.
• Low Energy Consumption: Utilizes distributed low-power motor drives for significant energy savings.
• Modular Design: Supports quick assembly, disassembly, expansion, and relocation.

Split tray sorters are ideal for high-speed automated sorting of small and medium-sized items across various industries. They are widely utilized in sectors such as footwear, books, e-commerce, postal services, daily necessities, pharmaceuticals, and jewelry.

• V-shaped Tray Design: Accommodates easily rollable items, whether lightweight or irregularly shaped.
• Heavy-duty Tray Option: Engineered for rigorous postal and courier environments, capable of withstanding significant loads.
• Merging Tray Technology: Patented double-row tray design allows for flexible sorting configurations.
• Flat Stacking Technology: Products can drop directly into boxes or bags, typically eliminating the need for additional stacking labor.
• Safety Design: Minimizes gaps between trays and avoids sharp edges for operator safety.
• Reliability: With 17 years of experience, Realkey products are known for their durability and reliability.