Personalized Automated Sorting Conveyor System High Load Capacity With Scalability

Automatic Sorting Tilt Tray Sorter High Load Capacity Reduced Training Time

The Realkey tilt tray sorter, widely known as the flip tray sorter, is an efficient and budget-friendly solution designed for sorting small to medium-sized packages. This innovative device enhances productivity across various industries by streamlining the sorting process.

The system is built from several key components, including tray carriers, conveyor systems, tilting mechanisms, identification technologies, control systems, and track frames, all operating on a horizontal continuous conveying model. Items are placed on trays mounted on motor-driven carts, which transport them along the track. When the carts arrive at their designated sorting locations, the tilting mechanism engages, allowing items to slide off the trays and ensuring a smooth sorting operation.

One of the significant advantages of the tilt tray sorter is its adaptability. It can efficiently sort a wide variety of items, including parcels, boxes, envelopes, and even cylindrical or spherical objects that might pose challenges to other sorting machines.

Depending on the specific model, Realkey's tilt tray sorter can process between 7,200 and 10,800 items per hour, making it an ideal choice for sectors such as postal services, courier companies, e-commerce, apparel distribution, and fresh produce logistics.

The tilt tray sorter is commonly utilized in a range of environments that require automated sorting of items. Its applications include postal services, express delivery, e-commerce, apparel, books and periodicals, daily necessities, fresh produce, pharmaceuticals, jewelry, and more. This system effectively manages very small, lightweight items and irregularly shaped products that other sorting methods, such as cross belt sorters, may find challenging.

Tilt tray sorters are particularly advantageous for processing large volumes in consumer-facing distribution centers, enabling efficient batch selection and sorting of small items for specific orders. This includes e-commerce products, retail apparel, omnichannel logistics, third-party logistics, store replenishment, and returns management. However, tilt tray sorters are not suitable for fragile items that cannot withstand impacts. For these delicate products, the Realkey series sorters provide an ideal alternative.

• Heavy-Duty Tray Option
  Our heavy-duty trays are specially designed to meet the rigorous demands of postal and courier operations, capable of supporting heavy loads. Each tray can hold up to 15 kilograms.
• Personalized Tray Design
  Trays can be tailored based on the unique characteristics of the items being sorted. For instance, our V-shaped tray design is effective in securing cylindrical items that may roll. Whether handling lightweight products or those with irregular shapes, our tilt tray sorter can accommodate them as long as they fit within the tray.
• Safety Design
  Safety and practicality are essential for all our clients. Our sorting solutions feature tray designs that have no sharp edges, and we incorporate carefully designed protective devices to ensure the safety of sorting operators.
• Reliability
  With 17 years of experience in logistics conveyance and automated sorting, Realkey is uniquely positioned to assist clients in developing effective sorting solutions. Our products are recognized for their robustness and dependability, making us a reliable partner in the industry.