Intelligent Tilt Tray Sorter High Efficiency Versatile For High Density Sorting Environments

The Realkey Tilt Tray Sorter, also known as the Flip Tray Sorter, offers a compact, intelligent, and cost-effective solution for efficiently handling small to medium-sized packages across a variety of industries. Designed for space-constrained environments and high-throughput operations, this system delivers precise sorting with minimal footprint—ideal for businesses aiming to maximize operational output without expanding facility space.

Powered by a horizontal continuous conveying mechanism, the sorter features motorized carts that carry trays along a predefined track. At the correct sorting location, an intelligent tilting mechanism activates, smoothly guiding items to their assigned destination chute.

Its ability to sort a wide range of product types—including cylindrical, spherical, and irregularly shaped items—makes it highly versatile compared to traditional sorters.

• Sorting Capacity: Up to 10,800 items/hour (model-dependent)
• Supported Items: Parcels, boxes, envelopes, consumer goods, produce, and more
• Ideal For: Postal, e-commerce, fresh produce, apparel, pharma, and 3PL
• Space Advantage: Efficient layout for high-density sorting environments

• Postal & Express Logistics: Automate the high-speed sorting of small, lightweight packages in mail hubs and regional facilities.
• E-Commerce & Omnichannel Retail: Perfect for batch order picking, returns processing, and store replenishment, particularly during peak sales periods.
• Consumer Goods & Apparel Distribution: Sort items ranging from packaged food to clothing and accessories, supporting multiple distribution channels from one line.
• Fresh Produce & Pharmaceuticals: Handle temperature-sensitive or shape-sensitive products with careful tray-based transport, minimizing handling errors.

• Heavy-Duty Tray Construction: Each tray is built to endure rugged operational environments and supports items weighing up to 15 kg—ideal for postal and courier applications.
• Tray Customization for Product Fit: From flat trays to V-shaped designs for cylindrical goods, trays are optimized to safely transport irregular or rolling items within defined tray dimensions.
• Built-In Safety Features: Trays are crafted without sharp edges, and all components are designed with operator safety in mind, ensuring safe operation and easy maintenance access.
• Intelligent System Control: Precise identification tools and automated tilting functions enable unattended operation, reducing labor while enhancing consistency and accuracy.
• Proven Track Record: With 18 years of experience in logistics automation, Realkey offers robust and field-tested solutions trusted by top-tier logistics and retail brands.

Whether optimizing space in a growing e-commerce warehouse or upgrading the efficiency of a postal distribution center, the Realkey Tilt Tray Sorter helps your operation scale quickly, safely, and cost-effectively.

Contact Realkey today to discover how tilt tray sorting can boost your space efficiency and throughput with intelligent automation.